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Paper manufacturers and chemical suppliers rely on ProFlow for systems that perform within tight operational parameters. With over 30 years of experience, ProFlow delivers turnkey projects and modular fluid systems to the pulp and paper industry, using expertise in managing complexity to provide long-term value.
PAE-100 ASA Emulsification System
The ProFlow PAE-100 ASA Emulsifier System is designed to efficiently emulsify ASA into polymer, providing a reliable supply of ASA/Starch emulsion directly to the head box in papermaking operations. Known as the world standard for reliability, this system is essential for maintaining continuous production, as failure would halt the entire process. With its rugged construction, PLC control, and optional accessories like filters and a splitter system for multi-ply applications, the ProFlow PAE-100 ensures consistent performance in critical emulsification tasks, with numerous installations worldwide attesting to its durability and dependability.
SAE-100 ASA Emulsification System
The ProFlow SAE-100 ASA Emulsifier System is designed to efficiently emulsify ASA in starch, providing a reliable supply of ASA/Starch emulsion directly to the head box in papermaking processes. Known for its world-class reliability, this system is critical for maintaining continuous production, as failure would halt the entire operation. With its rugged construction, PLC control, and optional accessories such as starch pumps, filters, and a splitter system for multi-ply applications, the ProFlow SAE-100 ensures consistent and dependable performance in demanding emulsification tasks.
Pol-E-Duc Dry Polymer Makedown System
The ProFlow Pol-E-Duc Dry Polymer Makedown System provides a clean and reliable means to makedown dry polymer and other difficult-to-wet powders. Its unique PowerDown Eductor transfers dry polymer by vacuum instead of air pressure, virtually eliminating the airborne particle spread and housekeeping problems associated with our competitors’ pressurized units.
Simplex Metering Skid
The ProFlow Simplex Metering Skid (SMS) is a liquid metering system designed to deliver precise fluid amounts to processes or tanks using a single pump. Ideal for non-critical applications, the SMS provides accurate metering without the need for redundancy, making it a cost-effective solution for processes with specific requirements for chemical compatibility, shear, viscosity, and durability. With its customizable design, the Simplex Metering Skid ensures reliable performance in a variety of fluid handling applications.
Duplex Metering Skid
The ProFlow Duplex Metering Skid (DMS) is a liquid metering system designed for critical processes where uptime is essential. Featuring a primary pump and a backup inline spare pump, the DMS ensures continuous operation by allowing easy activation of the backup pump with the push of a button in case of failure. Ideal for applications requiring high performance, durability, and reliability, the DMS offers a seamless solution for processes where interruptions cannot be tolerated.
Triplex Metering Skid
The ProFlow Triplex Metering Skid (TMS) is designed for larger applications requiring dual pumps and redundancy for uninterrupted operation. Featuring two primary pumps and one backup inline spare pump, the TMS ensures reliable fluid metering by providing a backup solution in case of pump failure. Ideal for high-demand processes that require consistent performance, the TMS offers a durable and customizable solution to meet the unique needs of complex applications.
Bulk Material Handling Systems
From bulk silos to systems designed for handling super sacks and individual bags, a comprehensive solution is available to meet all material handling needs. These systems offer efficiency and labor savings, allowing for the benefits of purchasing starch in bulk. Capabilities include:
Slurry System
ProFlow’s customized slurry systems ensure paper quality by reducing bacteria formation that leads to equipment corrosion and maintenance issues. A ProFlow slurry system ensures highquality coatings, while operation at maximum availability and throughput. Systems include:
Starch Cooking Systems
The ProFlow starch cooking systems feature advanced PLC controls, a proven design, and the high-efficiency Q-Jet DSI Mixing Jet Cooker. The automatic Wet End Cooker is the only system that allows direct setting of starch concentrations. ProFlow offers various models for size press and coating applications, including:
Continuous Enzymatic Conversion Systems
Processed starch can be a tremendous expense for pulp and paper mills. ProFlow’s Continous Enzymatic Conversion systems allow mills to use the more costeffective unprocessed starch in their plant, by converting raw starch directly at the process, which saves money in raw materials and reduces loss of material during batch losses. A continuous enzyme conversion system installed at the paper mill will pay for itself in the first year.
Feed Systems
ProFlow designs and fabricates skids to optimize the starch handling process. ProFlow’s systems allow you to dilute meter and split feeds to multiple points in the process. Control options easily integrate into cooking systems. Solutions include:
Dye Metering Systems
The ProFlow Dye Metering Systems deliver precise, uniform quantities of dyes and optical enhancing chemicals to the paper machine. Utilizing a precision metering pump, the units are designed to give reproducible, accurate flows of these critical chemicals. This high degree of control over the flow translates directly into more uniform dye intensity on the finished paper. The systems include calibration columns for standardization of flow rates and convenient flush lines to facilitate the removal of material at change over.
MD Liquid Polymer Makedown System
ProFlow Series MD Liquid Polymer Makedown Units deliver uniform, consistent dilute polymer concentrations regardless of fluctuations in incoming water pressure, thanks to a water buffering system that compensates for these changes in supply. Moreover, ProFlow Series MD units deliver specific dilutions at up to 50% higher viscosities than other units tested. This fully activates the polymer and allows you to hit process targets using less material—at measurable cost savings.