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chemical feed systems

chemical-feed-systems-burt-process

Chemical Feed Systems are designed for automated chemical injection into the chemical feed tank for wastewater treatment. In the dosing process, chemical reagents are added into a water stream at a precisely controlled rate with positive displacement metering pumps. Burt Process Chemical Metering systems have revolutionized the concept of chemical dosing by providing pre-engineered and fully customizable pieces of equipment for water treatment. Our ChemPlus Chemical Dosing System is a pre-engineered solution that can be effectively used in many different industries and in a municipal water treatment process. These are high-performance sodium hypochlorite dosing systems — for example when used for disinfecting potable water or as part of a chemical scrubber system. A compact and lightweight prepackaged skid, corrosion resistance, flexibility of metering pump option and easy maintenance are some of the advantages of our advanced chemical feed systems. Water treatment uses include disinfection, fluoride treatment, sodium bisulfite metering, sulfuric acid dosing, sodium hypochlorite systems, dispersant polymer dosing, sodium hydroxide feed, potassium permanganate dosing, coagulation & flocculation, hydrochloric acid metering, alum feed, ph neutralization, and antiscalant addition. Learn more about Chemical Feed Basics.

  • Single metering pump, inlet & discharge
  • Economical, compact&reliable system
  • Metering a single chemical into a process 
  • Corrosion resistant, reliable chemical skid
  • Two metering pumps
  • Connects to dual independent inlet&discharge
  • Three metering pumps
  • Connects to multiple independent inlet&discharge
  • Provides ideal set-up for lead/lag operation
  • Custom metering systems
  • Revolutionized concept of chemical dosing
  • Fully engineered, pre-packaged, corrosion resistant system

The ChemPlus Simplex System has a single metering pump, inlet, and discharge. This compact, reliable and economically-priced system meters a single chemical into a tank or process line. The Simplex chemical metering system is a prepackaged skid that offers many metering pump options, including any type of diaphragm, air-operated double diaphragm, peristaltic, electronic metering or progressing cavity pumps. Various options are available, including a pulsation dampener, pressure relief valve, visual flow indicator, and pump controls.

The ChemPlus Chemical Feed Systems Duplex provides two chemical metering pumps that are connected to a common or dual independent inlet and discharge. This duplex system is useful if you need to meter two different chemicals into a single tank or line, or to move the same chemical into two separate processes. The ChemPlus Duplex is also used as a redundant pump system in processes that require a continual back-up pump. This is useful in cases where a process can’t be shut down to perform routine maintenance. In addition to the options available with the simplex system, the duplex can be ordered with flow and pressure sensors, an MA DEP control station, a conduit box for power and signals and other useful components.

Burt Process Equipment’s Triplex Chemical Feed System has three chemical metering pumps that can be connected either to a common or to multiple, independent inlet and discharge assemblies. The Triplex feed system provides the ideal set-up for multiple chemistries that must meter into the same process, and it can also be used for redundant pump systems or lead/lag pumping. Using this system, you can double up on the pumps feeding the same tank or line to increase chemical flow intermittently, if required. Create a custom system to fit your application and requirements by choosing from many available options.

With 45 years of chemical processing experience, Burt Process Equipment offers chemical dosing systems that are fully engineered, pre-packaged, corrosion-resistant and highly customizable. This includes the ability to use the pump technology that best fits the intended usage. The ChemPlus line of chemical feed systems lets engineers and process specialists design the ideal chemical feed system for their chemical metering or water treatment application. View each type of system for selectable components, system arrangements, additional options, product brochure, engineering drawings and more.

Q: Why Burt Process Equipment Chemical Feed Systems? 

Burt Process Equipment ChemPlus pre-engineered systems offer a wide range of components options, pump selection and piping arrangements needed to customize chemical injection solutions.

  • Wide range of pump technologies (Diaphragm, Gear, Peristaltic, PC, AODD & more)
  • Skid constructed of Polypropylene, HDPE, stainless steel, and FRP
  • PVC, CPVC & PVDF Butt Fusion-welded piping options available
  • Custom Control Options Available
  • Simplex, Duplex, Triplex designs & more
  • Complete system fabrication & factory hydrostatic testing

Q: Types Of Applications Chemical Feed Systems Are Used For? 

  • Municipal Water: Disinfection Systems, Sodium Hypochlorite, pH Adjustment, Fluoride Addition
  • Municipal Wastewater: Fume Scrubbers, General Odor Control, pH Adjustment, Residual Disinfectant Management
  • Food & Beverage: Clean-In-Place, Clean-Off-Line, Sterilizer Water Treatment

Q: What Are Some Of The Typical BPE Chemical Feed System Features? 

  • ½” Thick HDPE Construction
  • Wall & Floor Mountable Skid Construction
  • Schedule 80 piping
  • Visual Flow Indications
  • Containment Basin w/ Drip Rim
  • ChemPlus Plaque
  • Piping Labeled w/Chemical Name & Flow Direction
  • Containment Drain w/ Manual Ball Valve
  • Calibration Column sized for a minimum of 30-second Draw Down.

Q: What Are Standard Chemical Feed System Configurations? 

Simplex w/ selectable components

Duplex Arrangements include:

  • Redundant piping, suction & discharge
  • Redundant Discharge, Common Suction
  • Lead/Standby, Single Pipe System

Triplex Arrangements include:

  • Redundant piping, suction & discharge
  • Redundant Discharge & Common Suction

Q: What Options Are Available With BPE Chemical Feed Systems? 

  • Flow & Pressure Sensors
  • Conduit Box for Power & Control Signals
  • MA DEP Control Station
  • Splash Guards
  • FRP Shelters
  • Legs/Stands to Elevate inside berm

Q: What Standard Components Used To Construct Chemical Feed Systems? 

  • ChemPlus Plaque
  • Pipe Labeling
  • Visual Flow Indication
  • Vented Ball Valves
  • Clear PVC Y-Strainers

Q: Do You Conduct Any Testing Procedure? If So Do What Type Of Results The Testing Yields For Chemical Feed Systems? 

Documented Factory Testing Includes:

  • 120-Minute Hydrostatic Pressure Test
  • Pressure Relief Valve Preset & Tested
  • Back Pressure Valve Preset & Tested
  • Pulsation Dampener Charged & Tested
  • Completed Pre-Shipment Check List & Inspection Report